About Push Pull Testing Machines
PRC has designed HMI based automatic Push/Pull Test Machine that allows Engineering and Quality Assurance staff to determine and test the amount of force required to push or pull an object. Loads can vary depending from application to application and can be easily changed for each specific test. PRC offers a wide range of vertical & motorized Push Pull Test machines to suit variety of force and displacement measurement applications. HMI, test stand and fixtures are combined into an adaptable system that offers consistent and reliable testing for checking the pull or pull-off force of following parts & components;
Salient features:
- Vertical motorized machine for precision measurement
- Measuring force in Newton & displacement in mm
- Settable high & low limits for force, displacement & travel
- Visual indication for OK & Reject parts/components
- Data storage facility for each test
- Observation in graphical mode i.e. load V/s displacement (Newton V/s mm)
- OK / NG counter provided
- Data transfer through USB device
Application:
- Wire crimp terminals, gear shifters knob, battery lugs, grips, drive shafts & chains,
- Switches, Windshield Wipers, Seat Belt Extractors, Spring and Magnet Assemblies
- Connectors, Terminal Blocks, PCBs, Terminals, Switches, Wire Bonds on Ceramic Substrates, Wire Wrap Terminals, Soldered Parts, Laminates, Thermo Compression Bonds
- Surgical Blade Sharpness, Catheter Strength, Bandage Adhesion, Syringe Insertion and Extraction Force,
PRC offers its most advance touch screen HMI based Push Pull machine for Gear Shifters Knob which is vertical, motorized & fully automatic. It consists fixtures for lever rod knob, ball screw for precision movement of fixtures, sensors for load & displacement, servo motor with gear box for smooth & powerful operation over the entire range of speed. It gives highly accurate results with graph plotting facility.
Machine Description:
- Type of machine Vertical motorized machine
- Overall dimensions 1000 x 400 x 500 mm (HWD)
- Material of construction MS (Nickel chrome plated) body
- Servo drive 1 HP (ultra make) with gear box
- Drive frequency 167 Hz
- Motor power 1 kV
- Motor RPM 2000 RPM
- Gear box ratio 1:20
- Ball screw length 600 mm
- Knob holding fixture 135 x 120 x 65 mm (LWD)
Data Acquisition System:
- Machine controller HMI touch screen
- Screen size 4.3 ADC -24 bit
- Power supply 220 V AC, 50 Hz (+/- 10%)
- Front panel Touch screen, ON & OFF push button, Status indication for OK & NG Screen resolution -Axis X = 0.4 mm/div, Axis Y = 10 Newton/div
- On screen display -Real time clock with date provided
- Settable parameters -(High & low limits) Over load, over displacement, min. speed, max. speed, reverse speed, test speed, travel (in mm), cal factor, function & pulse
- Protection -Password protection Data storage Through built in memory
- Data transfer -Through USB device
- Counters -Provided for OK & NG
Reliable Performance for Industrial TestingOur Push Pull Testing Machines are engineered for rigorous industrial environments. Featuring sturdy construction from mild steel, iron, and aluminium, they ensure consistent and precise performance in force measurement. With a fully digital interface and automatic controls, operators can achieve repeatable testing results while maximizing productivity.
User-Friendly Digital Display & Control SystemEquipped with a digital display and Human Machine Interface, these machines simplify the testing process. Automatic operation and computerized systems enable straightforward adjustments and real-time monitoring, making them accessible for both experienced technicians and new users alike.
Versatile Applications Across IndustriesDesigned for use in testing and measurement, these machines are suitable for a broad range of push and pull force assessments. Their reliable construction and 100% accuracy make them invaluable for quality control, research, and development practitioners in various industrial sectors.
FAQ's of Push Pull Testing Machines:
Q: How does the Push Pull Testing Machine operate?
A: The Push Pull Testing Machine functions automatically via a computerized system controlled through a Human Machine Interface (HMI), providing accurate force measurement through a digital display.
Q: What materials are used in the construction of these testing machines?
A: These machines are constructed from high-quality iron, aluminium, and mild steel, ensuring durability and reliability in industrial testing environments.
Q: Where can these Push Pull Testing Machines be used?
A: They are ideal for use in industrial settings that require precise testing and measurement applications, such as manufacturing, quality control, and research and development laboratories.
Q: What power and voltage specifications are required for operation?
A: These machines operate on a 220 Volt AC (VAC) power supply, making them compatible with standard industrial electrical setups.
Q: When is it recommended to use a Push Pull Testing Machine?
A: Use this machine when accurate measurement of push and pull forces is needed, particularly during material strength assessment, product quality testing, or mechanical research.
Q: What benefits does the computerized and automatic system offer?
A: The computerized and automatic features enable greater precision, minimize human error, streamline testing processes, and allow for comprehensive data logging and analysis.
Q: What warranty and support options are available?
A: Each machine comes with a 1-year warranty, and manufacturer support is provided for any operational or technical issues, ensuring continued reliability and efficiency.