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Leakage Testing System (Vacuum Type)

Leakage Testing System (Vacuum Type)
Leakage Testing System (Vacuum Type)

Leakage Testing System (Vacuum Type) Specification

  • Accuracy
  • 1% F.S.
  • Test Range
  • 0-750 mm Hg
  • Power
  • 200 Watt (w)
  • Material
  • Stainless Steel and Aluminium
  • Power Supply
  • Single phase AC
  • Number of Specimens
  • 1 (standard); multiple available on request
  • Response Time
  • <1 second
  • Gas Pressure
  • Up to -750 mm Hg (Vacuum)
  • Voltage
  • 110 Volt (v)
  • Product Type
  • Leakage Testing System
  • Temperature
  • Ambient
  • Color
  • White
  • Sensor
  • Vacuum Pressure Sensor
  • Specimen Size
  • Up to 2 liters or custom
  • Operating Temperature
  • 10C to 40C
  • Display
  • Digital (LED)
  • Humidity
  • Up to 85% RH
  • Test Material
  • Plastic, PET bottles, Containers, Packaging Bags, etc.
  • Type
  • Vacuum Type Leakage Testing System
  • Use
  • Leakage Testing of Packages and Bottles
  • Test Medium
  • Air / Nitrogen
  • Operating Voltage
  • 230V AC, 50 Hz
  • Shell Material
  • Stainless Steel
  • Net Weight
  • Approx. 60 kg
  • Pedestal Size
  • Standard: 200mm diameter or as required
  • Port Size
  • 1/4 inch or custom
  • Operating Mode
  • Automatic / Manual
  • Chamber Dimensions
  • Approx. 400 mm x 300 mm x 200 mm (customizable)
  • Vacuum Holding Time
  • 0-99 min adjustable
  • Control Panel
  • Touch keypad / membrane switch
  • Compliance
  • Meets relevant industry test standards
  • Safety Features
  • Emergency stop, over-pressure protection
  • Finish
  • Polished corrosion-resistant finish
  • Cycle Time
  • Adjustable as per requirement
  • Alarm
  • Audio-visual alarm for leakage detection
  • Data Logging
  • Optional, USB / RS232 output
  • Accessories
  • Sample holders, sealing gaskets (included)
  • Vacuum Generation
  • Integrated vacuum pump
 

Leakage Testing System (Vacuum Type) Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Payment Terms
  • Telegraphic Transfer (T/T)
  • Supply Ability
  • 1000 Units, Unit Per Month
  • Delivery Time
  • 1 Days
  • Main Export Market(s)
  • Western Europe, Asia, Australia, Eastern Europe, Middle East, Africa, Central America, South America, North America
  • Main Domestic Market
  • All India
 

About Leakage Testing System (Vacuum Type)

PRC offers Vacuum based Leakage Testing system for accurate and fast detection of vacuum leakage in the component. Leakage detection, in conjunction with vacuum technology, enables even the smallest leaks to be quickly identified and localized. PRC has manufactured & supplied no. of leakage testing machines over the period of time to many major giants from automobile component manufacturing sector keeping in view customers satisfaction as the chief objective.

Vacuum Leakage Testing is a proven technology and fixture designs ensure production and quality efficiencies. The systems are designed ergonomically for easy operation. Leak Detector controls testing cycle test results are automated for collection and analysis on a customer database.

Working Principle:

It operates on principle that any vacuum charged component if leaky will exhibit vacuum drop with reference to time. The vacuum drop in Test Part is sensed by precision vacuum transducer and compared with preset permissible value, to provide GO-NO GO sorting with visual indication.



Advanced Leakage Detection for Reliable Quality

Ensure the integrity of your packaging and containers with this Vacuum Type Leakage Testing System. Its integrated pump rapidly generates and maintains a stable vacuum, allowing precise testing of plastic, PET bottles, and packaging up to 2 liters or custom sizes. Audio-visual alarms and over-pressure protection provide enhanced operational safety, while compliant construction meets relevant industry standards for testing reliability.


Flexible and Customizable Operation for Diverse Needs

Operate the tester in automatic or manual mode, with customizable chamber size, port, and pedestal. Adjustable holding and cycle times, along with support for multiple specimens upon request, allow adaptation to unique testing requirements. Sample holders, sealing gaskets, and a corrosion-resistant finish guarantee durability and easy use in demanding environments.


Intuitive Controls and Precise Data Management

Navigate operations with a touch keypad or membrane switch, and monitor critical parameters on a digital LED display. For efficient record keeping, the system supports optional data logging via USB or RS232 outputs. Benefit from fast response times, high accuracy, and reliable vacuum pressure readings provided by the advanced vacuum pressure sensor.

FAQ's of Leakage Testing System (Vacuum Type):


Q: How does the vacuum leakage testing system detect leaks in packaging and bottles?

A: The system creates a controlled vacuum inside the provided chamber; if air or nitrogen escapes from the specimen, the drop in pressure is detected by the sensitive vacuum pressure sensor. An audio-visual alarm notifies users of any leakage, ensuring immediate detection and quality assurance.

Q: What types of materials and specimen sizes can be tested in this system?

A: This vacuum leakage tester is suitable for testing plastic, PET bottles, rigid containers, and packaging bags up to 2 liters as standard. Customized chamber and pedestal sizes are available to accommodate larger or unique specimen dimensions, making it versatile for various applications.

Q: When should I use this leakage testing system in my quality control process?

A: It is ideal to use the leakage testing system after packaging and sealing processes, before products are shipped or stored. Regular usage helps maintain product safety and integrity by identifying seal failures or packaging defects early.

Q: Where is this leakage tester typically installed and used?

A: The tester is commonly installed in quality control labs, packaging facilities, and production lines within food, beverage, pharmaceutical, and manufacturing industries. Portability and customizable features allow seamless integration into different workspaces.

Q: What is the process for conducting a leakage test with this system?

A: Place the specimen inside the chamber on the sample holder, then close and seal the chamber. Set the required test parameters-such as vacuum level, holding time, and cycle duration-through the control panel. The system automatically performs the test; results are displayed digitally and logged, while any detected leaks trigger the alarm.

Q: How does the system ensure operator safety during operation?

A: Operator safety is enhanced with emergency stop controls and over-pressure protection. The system's corrosion-resistant build and robust design further minimize operational risks, providing a secure and reliable environment for leakage testing.

Q: What are the primary benefits of using the Vacuum Type Leakage Testing System?

A: This system offers rapid, accurate, and repeatable leak detection, helping manufacturers ensure packaging quality and meet compliance standards. Its flexibility, data logging options, and customizable features make it suitable for varying production scales while supporting traceability and process optimization.

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